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Machines
INJECTION MOULDING MACHINES:
SM 1500V: clamping force 1500T
ES 16050/1100 DUO clamping force 1100T
Stork ST 2500-440 clamping force 440T
Stork ST 1000-250 clamping force 250T
CNC MACHINE TOOLS:
CNC Milling Machine SHW PowerSpeed 4000
Revolutions per minute: 2-30 000 mm/min
Maximum weight of machined piece: 15 000 kg
Shifts (travel): 4000x2000x1600 mm
Control: HEIDENHAIN TNC 640
Measuring system: Renishaw RMP 60 Q
Vertical Machining Centre ZPS MCV 1680i
Revolutions per minute: max 30 000 mm/min
Maximum weight of machined piece: 2 500 kg
Shifts (travel): 1700x840x840 mm
Control: HEIDENHAIN TNC 640
Measuring system: Renishaw RMP 60 Q
CNC Milling Machine Hermle C62U with CNC integrated turntable and swivel table
Revolutions per minute: 20-9000
Maximum weight of machined piece: 2500 kg
Shifts (travel): 1200x1300x900 mm
Control: HEIDENHAIN TNC 640
Measuring system: HEIDENHAIN TS 120
CNC Milling Machine Hermle C42U with CNC integrated turntable and swivel table
Revolutions per minute: 20-15000
Maximum weight of machined piece: 1400kg
Shifts (travel): 800x800x550 mm
Control: HEIDENHAIN TNC 530
Measuring system: HEIDENHAIN TS 120
CNC Milling Machine Hermle C400U with CNC integrated turntable and swivel table
Revolutions per minute: 20-15000
Maximum weight of machined piece: 600kg
Shifts (travel): 850x700x500 mm
Control: HEIDENHAIN TNC 640
Measuring system: HEIDENHAIN TS 120
CNC Milling Machine Hermle C400V with CNC integrated turntable and swivel table
Revolutions per minute: 20-15000
Maximum weight of machined piece: 2000kg
Shifts (travel) : 850x700x500 mm
Control: HEIDENHAIN TNC 640
Measuring system: HEIDENHAIN TS 120
CNC Milling Machine Hermle U 1130 HSC with CNC integrated turntable
Revolutions per minute: 20-18000
Maximum weight of machined piece: 1000/700 kg
Shifts (travel): 1300x720x630mm
Control: HEIDENHAIN TNC 530
Measuring system: HEIDENHAIN TS 120
CNC Milling MCV 754 Quick
Revolutions per minute: 20-10000
Maximum weight of machined piece: 400 kg
Shifts (travel) : 754x500x310mm
Control: HEIDENHAIN TNC 530
Measuring system: HEIDENHAIN TS 120
CNC Milling TAJMAC- ZPS MCFV 1680
Revolutions per minute: 20-15000
Maximum weight of machined piece: 2500 kg
Shifts (travel): 1650x810x810mm
Control: HEIDENHAIN TNC 560
Measuring system: RENISHHAW OMI-2T
CNC milling center FS-3 CME
Revolutions per minute: 0-5000
Working area of the table: 1500x1500mm
Shifts (travel): 2500x1200x1300mm
Maximum weight of machined piece: 10000kg
Control: HEIDENHAIN TNC i530
CNC Universal bed milling machine TOS FS 100S/A2 5 axis with additional CNC integrated turntable
Working area of the table: 1000x2000mm
Shifts (travel) : 2000x1000x1400mm
Maximum weight of machined piece: 5500/3300kg
Turntable diameter: 1000mm
Control: HEIDENHAIN TNC 430
Measuring system: HEIDENHAIN TS 120
CNC Milling/Drilling machine SHW type UF5
Maximum weight of machined piece: 4.000kg
Turntable diameter: 1400mm
Shifts: 1500x1000x750mm
Control: HEIDENHAIN TNC 415 with digitalization
Rotating head: vertical&horizontal
Measuring system: HEIDENHAIN TS 120
CNC Machining center FYN50ND.
Working area of the table: 500x1400mm
Shifts (travel) : 800x500x500mm
Maximum weight of machined piece: 500kg
Control: HEIDENHAIN TNC 355
Head: vertical
Tools magazine: KELCH
Measuring system: HEIDENHAIN TS 120
CNC milling machine FYN50ND2.
Working area of the table: 500x1400mm
Shifts (travel) : 800x500x500mm
Maximum weight of machined piece: 500kg
Control: HEIDENHAIN TNC 355
Head: vertical&horizontal
Measuring system: HEIDENHAIN TS 120
Turn table: HOFMANN-TNC
CNC Bed Milling machine HP5-29S
Maximum weight of machined piece: 1000kg
Turntable diameter: 700mm
Shifts: 850x700x650mm
Control: HEIDENHAIN TNC 426
Measuring system: HEIDENHAIN TS 120
Lathe DMG Gildemeister NEF 600
Maximum diameter of passage over the bed: 550mm
Maximum diameter of passage over the support: 380mm
Maximum length of piece bored in centers: 1200 mm
Control: SINUMERIK 840 D
CNC Lather Masturn – 70
Maximum diameter of passage over the bed: 820mm
Maximum diameter of passage over the support: 530mm
Maximum length of piece bored in centers: 2000mm
Control: SINUMERIK 810 T
CNC Lather POREBA TRP – 63 MN
Maximum diameter of passage over the bed: 650mm
Maximum diameter of passage over the support: 380mm
Maximum length of piece bored in centers: 2000mm
Control: SINUMERIK 810 D
EDM die-sinking CNC, Charmilles – RoboForm 50
Dimensions of the work table: 795x1220x465mm
Shifts XYZ: 600x400x450mm
Maximum weight of the machined piece: 1600kg
Generator: 128 A
EDM wire-cutting CNC, Charmilles – RoboFil 290
Dimensions of the work table: 850x500x200mm
Shifts XY: 400x250mm
Maximum weight of the machined piece: 500kg
Maximum speed of cutting: 280mm2/min
EDM die-sinking machine CNC EDE 40 CNC
Dimensions of the work table: 630x400mm
Maximum height of the machined piece: 350mm
Maximum weight of the machined piece: 450kg
Mepac HXM-20 COMPACT II
Laser system for engraving and texturing inserts
Depth of engraving/texturing in stainless steel: ? 0,5mm
CONVENTIONAL MACHINE TOOLS:
Surface grinder with segmented grinding wheel JOTES/SAB 100W
Maximum diameter of ground element: 1000mm
Maximum height of ground element: 430mm
Maximum weight of ground element: 800kg
Universal tool grinder NUA25HCb
Longitudinal shift of the table: 410mm
Transverse shift: 230mm
Maximum weight of machined piece: 45kg
Digital read-out: MITUTOYO
Universal tool grinder NUA25
Longitudinal shift of the table: 410mm
Transverse shift: 230mm
Maximum weight of machined piece: 45kg
Optical grinder KO-160-24.
Dimensions of the table: 200×300 mm
Longitudinal shift: 250mm
Transverse shift: 100mm
Magnification of the projection system: 25x and 50x
Measuring system: HEIDENHAIN
Universal grinder for shafts and holes JOTES/SCHAUDT E450NP x 1500
Precision machining:
Roughness: Ra<0,08m
ovality: 1m/m
circular error: <0,5 m
Grinding length: 1500mm
Height of centers: 150mm
Maximum weight of machined piece
in centers: 200kg
in holder: 50kg
Digital readout: RSF ElektronikZ530
Precision surface grinder TRIPET MHPE 500 DIAFORM
Maximum area of ground piece: 500x200mm
Maximum distance table to spindle center line: 412mm
Contour grinding
Digital read-out: ELESTA VIS II
Flatness achieved over whole table 500×200 mm: 2 microns
Maximum breakdown at edge of ground workpiece: 0.3 microns
Precision surface grinder TRIPET MHPE 500
Maximum area of ground piece: 500x200mm
Maximum distance table to spindle center line: 412mm
Contour grinding
Digital readout: ELESTA VIS II
Flatness achieved over whole table 500×200 mm: 2 microns
Maximum breakdown at edge of ground workpiece: 0.3 microns
Universal grinder for shafts and holes, type 1432A
Grinding range for shafts: 8-320 mm
Grinding range for holes: 30-125mm
Maximum weight of machined piece: 150kg
Maximum length of ground piece: 1500mm
Digital read-out by Elektronik: Z-520
Surface grinder SPD40
Maximum grinding area: 400x1000mm
Maximum weight of machined piece: 400kg
Vertical milling machine FSS – 400
Dimensions of the table: 400x1600mm
Maximum weight of machined piece: 500 kg
Digital read-out: RSF-ElektronikZ-530
Two universal milling machines JAFO FWR 40J
Working surface of the table: 400x1400mm
Maximum shift of the table
longitudinal: 1030mm
transverse: 320mm
vertical: 465mm
Maximum weight of machined piece: 500kg
Digital read-out: RSF-ElektronikZ503
Tool milling machine X 8126 B.
Range of shift
longitudinal: 350mm
vertical: 350mm
Dimensions of the working table: 280x700mm
Digital read-out: MITUTOYO
Milling/drilling machine 2A620
Shifts: 1200x900x750mm
Maximum weight of machined piece: 4.500kg
Digital read-out: DIGIPAC 5000
Lathe CHOLET 550
Maximum diameter of passage over the bed: 500mm
Maximum length of boring: 1000mm
Digital read-out: MITUTOYO
Lathe TRP 75/93/110 (PORĘBA)
Maximum diameter of passage over the bed: 1100mm
Maximum diameter of passage over the support: 850mm
Maximum length of piece bored in centers: 3000mm
Digital read-out: HEIDENHAIN
Lathe C11MT 1500
Maximum diameter of passage over the bed: 800mm
Maximum length of boring: 1500mm
Digital read-out: MITUTOYO
Electroerosion machine EDEE – 40
Dimensions of the work table: 630x400mm
Maximum height of the machined piece: 350mm
Maximum weight of the machined piece: 450kg
Digital read-out: DP700 Newall
Multiradial drilling machine WRA 631
Maximum drilling diameter: 63mm
Maximum vertical shift: 1540mm
Maximum horizontal shift: 1250mm
Working area of the table: 1430x900mm
Universal band saw MARVEL MARK II series 8 (USA)
Maximum length of horizontal cutting: 457mm
Maximum length of vertical cutting: 712mm
Possibility of cutting at an angle: +/- 450
Hoisting devices:
1. Ovehead crane Prohamat: 8 tons / 20 tons
2. Overhead crane Stahl Prohamat
Capacity: 8 tons
3. Overhead crane Stahl Prohamat
Capacity: 3,2 tons
Software for CIM (Computer Integrated Manufacturing)
UNIGRAPHICS NX 12 CAD/CAM
AUTOCAD 2004 CAD
GTJT – CAM for automatic programming of CNC lathes
GRAWER – CAM for automatic generation of engraving for CNC machines
MOLDEX 3D R14.0 – System for Mold Flow Simulations